PS 8- Stainless Steel Detachable Control Cabinet Textile Equipment

• Customization: Available
• Type: Standard Cabinet
• Usage: Network Integration System
• Model NO.: 1200*2000*600
• Installation: Vertical
• Fan Number: Four
• Capacity: 30U-40U
• Certification: ISO
• Condition: New
• Transport Package: European Pallet
• Specification: 1200*2000*600
• Trademark: Dayu
• Origin: China
• Production Capacity: 50000pieces

Product Description

Material Characteristics

• Chemical Composition and Structure: Stainless steel PS8 is specially designed for the textile machinery industry, and its chemical composition is carefully formulated. It mainly contains key elements such as iron, chromium, and nickel. The chromium content is approximately between 16% and 18%, and the nickel content is about 10% to 12%. The chromium element forms a dense chromium oxide protective film on the surface, endowing the stainless steel with excellent corrosion resistance, which can effectively resist the erosion of the humid environment that may exist in textile workshops, trace chemical substances released by chemical fibers, and acid-base components in daily cleaning products. The nickel element enhances the toughness and ductility of the stainless steel, making it less prone to brittle fracture when subjected to vibrations, impacts, and stresses during the operation of textile machinery, ensuring the stability and reliability of mechanical components. Its microstructure is uniform and fine, with crystals arranged closely and orderly. This structure helps improve the overall strength and anti-fatigue performance of the material, reducing structural defects and performance degradation caused by long-term use.
• Physical Properties: It has outstanding strength and hardness characteristics. The tensile strength can reach 550 - 650 MPa, and the yield strength is approximately 250 - 300 MPa. Such strength indicators enable it to withstand the huge tensile and compressive forces generated when components such as rollers and spindles in textile machinery operate at high speeds, ensuring that the components will not be easily deformed or damaged. The Rockwell hardness (HRC) is generally between 28 and 32, with a moderate hardness that facilitates mechanical processing such as cutting, drilling, and milling. At the same time, it can maintain good wear resistance during contact and friction with textile fibers and other components, reducing the decline in precision and equipment failures caused by wear. Its coefficient of thermal expansion is relatively low, approximately 16 - 18 × 10/ °C. In the case of temperature fluctuations caused by friction heat or environmental temperature changes during the operation of textile machinery, it can effectively control the dimensional changes of components and maintain the precise fit and stable operation of the equipment.

 

1. Processing Performance

 

• Cutting Processing: It performs well in cutting processing. Due to its moderate hardness and stable organizational structure, by using appropriate tool materials (such as cemented carbide tools) and cutting parameters (the cutting speed is generally between 100 and 150 m/min, the feed rate is 0.1 - 0.2 mm/r, and the cutting depth is 0.5 - 2 mm), high processing precision and good surface quality can be obtained. For example, when processing shaft parts in textile machinery, by optimizing the cutting process, the surface roughness after processing can be controlled within Ra1.6 - 3.2 μm, and the dimensional accuracy can reach ±0.03 mm, meeting the high-precision requirements of textile machinery for parts. Meanwhile, it has good chip-breaking performance. The chips generated during the cutting process have regular shapes and are easy to clean up, reducing problems such as processing interruption and tool damage caused by chip winding around the tool.
• Forming Processing: It has excellent forming processing capabilities and can adapt well to both cold forming and hot forming processes. During the cold forming process, such as cold rolling and cold bending, its good ductility allows stainless steel sheets to be processed into various complex-shaped textile machinery components, such as the frames and housings of textile machines. For example, through the cold rolling process, stainless steel PS8 sheets with a thickness of 2 - 5 mm can be processed into textile machine side panels with specific arcs and shapes without cracks or fractures during the processing. In the hot forming aspect, after being heated to an appropriate temperature range (950 - 1100 °C), its plasticity is further enhanced, and it can be used for forging, hot rolling and other processing to manufacture key load-bearing components of large textile machinery, such as the main shafts and crankshafts of textile machines. The internal structure of the formed components is uniform and the performance is reliable.
• Welding Performance: It has excellent welding performance and can adopt multiple welding methods, such as manual arc welding, argon arc welding, and carbon dioxide gas shielded welding. During the welding process, due to the stability of its chemical composition and good fluidity, the weld seam has a beautiful shape and is not prone to welding defects such as pores, cracks, and slag inclusions. When welding, by selecting welding materials similar in chemical composition to the base metal, such as matching stainless steel welding wires, and reasonably controlling parameters such as welding current, voltage, and welding speed, the strength and corrosion resistance of the welded joint can be ensured to be equivalent to those of the base metal. For example, when using argon arc welding to weld stainless steel PS8 sheets with a thickness of 4 mm, the welding current can be controlled between 100 and 130 A, the voltage is 12 - 16 V, and the welding speed is approximately 8 - 12 cm/min. The strength of the welded joint after welding can reach more than 95% of that of the base metal, and it has good corrosion resistance in the harsh working environment of textile machinery, ensuring the overall performance and service life of the equipment.

 

1. Application Components in Textile Machinery

 

• Rollers and Spindles: It is widely used in the rollers and spindles of textile machinery. Rollers are key components for drafting and transporting fibers during the textile process. The high strength, high wear resistance, and good dimensional stability of stainless steel PS8 ensure that rollers can accurately control the movement of fibers during long-term high-speed operation, ensuring the uniform and stable quality of yarn. Spindles are the core components of spinning machines. The high centrifugal force generated by their high-speed rotation can be withstood by the excellent toughness and anti-fatigue performance of stainless steel PS8 without fracture or deformation, ensuring the continuous and efficient progress of the spinning process.
• Frames and Housings: The frames and housings of textile machinery made of stainless steel PS8 can provide good structural support and protection. As the skeleton of the entire textile machinery, the frame needs to have sufficient strength and rigidity, which stainless steel PS8 can meet. Moreover, its corrosion resistance can prevent rust and corrosion in the humid and chemical-rich environment of textile workshops, prolonging the service life of the equipment. The housing not only needs to protect the internal mechanical components from the intrusion of dust, fiber debris and other impurities but also needs to have a certain degree of aesthetics. The metallic luster of stainless steel PS8 and its easy surface treatment characteristics (such as painting, electroplating, etc.) make it an ideal choice for housing materials.
• Yarn Guides and Tensioners: Yarn guides and tensioners play an important role in guiding yarn and controlling its tension. The smooth surface and good wear resistance of stainless steel PS8 can reduce the frictional resistance when the yarn passes through the yarn guides and tensioners, avoiding phenomena such as yarn fluffing and breakage. Meanwhile, its precise dimensional control ability ensures the installation accuracy of the yarn guides and tensioners, enabling the yarn to be transmitted according to the predetermined trajectory and tension, improving the efficiency and product quality of textile production.

Advantages

 

1. Excellent Corrosion Resistance

 

• The protective film formed by elements such as chromium and nickel and its stable chemical composition endow it with excellent corrosion resistance in the complex environment where textile machinery is located. Humidity, chemical substances emitted by chemical fibers, and acid-base solutions used for cleaning in textile workshops will not easily erode stainless steel PS8. This characteristic not only reduces the cost of frequent maintenance and replacement of parts due to equipment corrosion but also ensures the long-term stable operation of textile machinery and improves production efficiency. For example, in a large textile factory, textile machinery made of stainless steel PS8 has a very low degree of corrosion after continuous operation for many years. Compared with traditional carbon steel textile machinery, it greatly reduces the downtime and maintenance costs caused by corrosion.

 

1. Good Mechanical Properties

 

• The good balance of strength, hardness, toughness, and anti-fatigue performance is its significant advantage. Under the working conditions of high-speed operation, frequent start-stop, and bearing various complex stresses of textile machinery, stainless steel PS8 can work stably. Its high strength and hardness ensure that components will not be easily deformed or damaged when subjected to tensile, compressive, and frictional forces, while its good toughness and anti-fatigue performance enable it to cope with vibrations, impacts, and long-term cyclic stresses during the operation of the machinery, reducing the risk of equipment failure caused by sudden component fractures and improving the reliability and safety of textile machinery and prolonging its service life.

 

1. Outstanding Processing Adaptability

 

• Whether it is cutting, forming, or welding processing, stainless steel PS8 can adapt well to the process requirements in the manufacturing process of textile machinery. In cutting processing, it can achieve high-precision and good-surface-quality processing, providing a guarantee for the precision manufacturing of textile machinery parts. Forming processing can manufacture various complex-shaped components to meet the diverse structural design needs of textile machinery. The excellent welding performance facilitates the connection and assembly of components, ensuring that the quality of welded joints is equivalent to that of the base metal, improving the structural integrity and performance stability of textile machinery as a whole, and reducing the process difficulty and cost in the manufacturing process.

 

1. Improvement of Textile Product Quality

 

• Due to the application of stainless steel PS8 in textile machinery, its good material characteristics contribute to the improvement of textile product quality. For example, the high precision and stability of rollers and spindles ensure the uniformity and strength of yarn. The good performance of yarn guides and tensioners reduces yarn defects, so that the final textile products have obvious improvements in appearance, hand feel, and quality. In the production of high-end textile products, textile machinery made of stainless steel PS8 can better meet strict quality standards and market requirements and improve the competitiveness of enterprises.